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Mushroom spawn production technology

Durga Prasad1, R. P. Singh2 and S.K. Gangwar3
1College of Agriculture, Baytu-344034, Barmer, Agriculture University, Jodhpur, Rajasthan
2Senior Scientist and Head, KVK, West Champaran-II, Dr RPCAU, Pusa, Samatipur, Bihar
3Senior Scientist and Head, KVK, West Champaran-I (Dr RPCAU, Pusa, Samatipur, Bihar)
1Corresponding author’s email: dp.coabaytu@gmail.com
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Posted on October 15, 2022

INTRODUCTION

General requirements
In general, the layout plan of a spawn laboratory should have a total built up area of 19x8x3.6 m (LxBxH). This area will be divided into different work areas like cooking/autoclaving room, inoculation room, and incubation room, washing area, store, office and one cold storage. Cold storage room of 3x3 x3.6 m (LxBxH) is enough to store the spawn at 4-5°C. The walls, roof floor as well as door is provided with heavy insulation (7.5-10 cm thickness) and two air conditioner (each of 1.5 tonnes capacity) are required to maintain the temperature inside the room. Incubation room 2 (3x6.0x3.6 m, LxBxH) with entire surface area (wall, floor, ceiling, doors) insulated with 5-7.5 cm thick insulation is required. Two air conditioners (each 1.5 tonnes capacity) are required for maintenance of temperature (25°C) in the incubation room. Besides these, some ancillary structures like office, small lab space, delivery area etc. may also be required.
The equipment and other miscellaneous items required in a spawn laboratory are:

Big Autoclave (Horizontal type): It is required for the sterilization of grain bottles and substrates filled in polypropylene bags for producing spawn and also the non-composted substrates for production of specialty mushrooms.

Small Autoclave (Standing type): It is for the sterilization of culture media in tubes / flasks and the substrates, including grains for production of Master culture and spawn in glass bottles / PP bags on a small scale.

Pressure Cooker: A big size pressure cooker (5-10 litre capacity) will be required for    sterilization of media for routine laboratory work.

Boiler: Baby boiler run by wood fuel, electricity or diesel will be required for production of   pressure steam for boiling, sterilization of grains and pasteurization of casing mixture.

Laminar Flow: It is required for isolation of fungi and inoculation of grain bags / bottles with master cultures under aseptic conditions.

Weighing Machine: Weighing machines is necessarily required for the exact measurement of raw materials for producing spawn and compost.

Steel or cemented racks: Racks are required in the incubation and storage rooms on which the inoculated bags are to be kept at a particular temperature for mycelial run and their storage at different temperatures.

Steel Trolleys: About 5-6 pushing type steel trolleys will be required for easy movement and carriage of grain bags, spawn bottles, compost bags and other materials from one room to another room.

BOD Incubators: These are required to incubate cultures inoculated or transferred in tubes, Petri dishes, flasks and Master culture bottles for their speedy growth at a fixed temperature.

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REFERENCES

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  • Aneja, K.R. (2004). Mushroom production technology. In: Experiments in Microbiology Plant Pathology and Biotechnology (Fourth Edition). New Age International Limited, Publishers. New Delhi. pp. 496-519.
  • Chadha, K.L. and Sharma, S.R. (1995). Advances in Horticulture. Volume 13, Mushroom. Malhotra Publishing House, New Delhi, 649 p.
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  • Singh, M., Vijay, B., Kamal, S., Wakchaure, G.C. (2011). Mushrooms: cultivation, marketing and consumption. Directorate of Mushroom Research. ICAR-Chambaghat, Solan –173213 (HP), 266pp
  • Upadhyay, R.C., Singh, S.K., and Tewari, R.P. (2004). Mushroom spawn production and infrastructure requirements. Technical Bulletin, DMR, Solan. pp. 38.

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